Detailed Design and Engineering Deliverable List (Sample)

Process Design

  • Basis of Design
  • Process Flow Diagrams (PFDs), Utility Flow Diagrams (UFDs) and Heat & Material Balances
  • Process & Operational Control Description
  • Process Equipment List
  • Process Datasheets for Main Equipment (per Equipment List)
  • Piping & Instrumentation Diagrams (P&ID’s)
  • Line list
  • Tie-in Schedule
  • Cause & Effects Diagrams
  • Instrument Process Datasheets
  • Process Data Sheets for instrumentation
  • Process Alarm & Trip Schedule
  • Effluent and Emission Summary
  • Catalyst and Chemicals Summary
  • Process Simulation Report (including Process Simulations files)
  • Process Design Calculations
  • Flare and Relief System Study/Sizing Calculations to ensure correctly sized headers for foreseeable relief scenarios
  • Distribution P&ID for the flare headers
  • HAZOP Report
  • Performance Guarantees Statement
  • Performance Test Procedure
  • Pre-commissioning and Commissioning Manual
  • Operating & Maintenance Manual

Civil and Structural Design

  • Earthworks Specifications defining procedures for excavation, filling and compaction.
  • Earthworks Grading Drawings Layouts
  • Piling Specification
  • Piling Layouts identifying capacities, locations and cut-off elevation of piles.
  • Civil Design Criteria
  • Structural Design Criteria
  • Reinforced Concrete Specification
  • Structural Steelwork Specification
  • Design Calculations complete with index
  • Fireproofing of Structural Steelwork Specification (If applicable)
  • Civil Layouts
  • Underground Services Specification
  • Underground Services Layout
  • Underground Service Design Details Drawings
  • Foundation & Concrete Structure General Arrangement Drawings (GA’s) indicating location, dimensions and levels of foundations and structures, including details of foundation bolts and insert plates.
  • Drawings of platforms, ladders, handrails and stairs associated with equipment and vessels
  • Cable Trench Layouts
  • Cable Trench Details
  • Paving Layout and Details Drawings showing areas to be paved, paving thickness, finished levels, kerbs and construction details
  • Foundation and Concrete Structure RC Details
  • Road Layouts and Details
  • Structural Steel Layout and Details for Pipe racks Structures and Pipe Supports
  • Requisitions for Structural Steelwork including drawings, specifications and testing procedures with MTO schedule indicating size, quantity and type of structural steelwork required.

Architectural Design

  • Building layout drawings
  • Building detail drawings containing details of junctions, fixings, termination and joints in materials, fittings, equipment, materials and finishes.
  • Specifications for Buildings defining materials and workmanship.
  • Schedules of Finishes (Buildings) defining finishes to floors, walls and ceilings.
  • Schedules of doors, windows, ironmongery, fittings, special cladding and colours.

Piping & Layout

  • Well flowline layout
  • Overall Site Plot Plan
  • Process Area Plot Plans
  • Piping Material Specifications
  • Special Piping (SP) Item Schedule and Data Sheets
  • Standard Piping Details
  • Fabrication and Installation of Pipe-work Specification
  • Heat Tracing/Jacketing Specification and Schedules
  • Piping General Arrangement Drawings in plan view with sections and elevations
  • Isometric drawings for 2" and above pipe-work above and below ground
  • Material take-offs
  • Key Plans to show the geographical location of Piping General Arrangements.
  • Stress Analysis Specification
  • Stress Critical Line List
  • Stress Sketches showing piping configurations to be analysed
  • Final Stress Report
  • Pipe Supports Design details
  • Special Pipe Support Register
  • Pipe Support Spring Register and Calculations
  • Hydrostatic test diagrams

Electrical Design

  • Area plans
    • Hazardous area classification drawings
    • Area key plans for Lighting, tray and grounding layouts
  • Layout drawings
    • Grounding layouts
    • Plant cable tray and cable routing layouts
    • Plant and buildings lighting layouts
    • Substation layouts
    • Switchgear building equipment layout
    • U/G duct bank layout etc.
  • One line diagrams showing interlocks, inter tripping, system capacity, Voltage levels, currents, impedances, generation power levels etc.
    • Key one line diagram
    • 138/4.16 kV one line diagram
    • 4,16 kV (MV) one line diagrams
    • 480V one line diagrams
    • 120 VAC UPS one line diagrams
    • 125 VDC UPS one line diagrams
    • Emergency power one line diagrams etc.
  • Schematics
    • 4 kV motor schematics
    • 460 V motor schematics
    • MOV control schematics
    • Lighting control schematics
    • Heat tracing isometrics etc.
  • Equipment drawings including vendor prints
  • These drawings shall be supplied for all the major tagged equipment such as Transformers, Switchgears, MCCs, UPS, Chargers, Generators, Power supplies, PTs, CTs, Control panels, packaged equipments etc.
    • Front and interior layout showing all the components
    • Wiring drawings and terminal connections
    • Installation details including manuals
    • Component maintenance and instruction manuals
    • Electronic equipment manuals and settings
    • Fuse ratings and characteristic curves
    • Equipment and component datasheets
    • Weights and measurements
    • Schematics
    • Equipment specifications
    • Motor datasheets
    • Circuit breaker settings
    • 3 Line diagrams
    • Battery details including amp-hour ratings
    • Relay settings and relay discrimination curves
    • Data sheets and environment limitations
    • HVAC requirements
    • Manufacturing data books
    • Spare parts lists etc.
  • Inter connection diagrams
    • Inter connection drawings between panels
  • Details
    • Hazardous area classification details
    • Installation details for Lighting, grounding, heat tracing etc.
    • Duct bank details
  • Lists and Schedules
    • Cable routing schedules
    • MCC schedules
    • Lighting and Distribution panel schedules
    • Heat tracing panel schedules
    • Load lists
    • Electric equipment list
    • Bulk material lists and catalogue numbers
    • Cable tray penetration details in to buildings
  • Calculations
    • Tray sizing calculations
    • Heat tracing calculations
    • Equipment sizing calculations
    • Lighting level calculations
    • Emergency power load requirements
  • Studies and reports
    • System studies showing fault levels, short circuit current, Minimum/ Maximum
    • Load flow analysis, motor starting effects and system stability, voltage levels
    • Transformer tap settings
    • Motor protection settings
    • Relay setting schedules including setting curves

Instrumentation and Controls

  • System Block Diagrams
  • Specifications Defining functionality of systems and interfaces between systems
  • System Graphic Displays
  • Control Logic Diagrams based upon ISA2
  • Instrument Specifications for equipment and materials
  • Instrument Data Sheets based on ISA S20 templates Data Sheets
  • Instrument Index
  • Relief and Safety Device Index
  • Alarm and Trip Schedule
  • Control Room and Control Building Layouts
  • Instrument Location Drawings
  • Instrument Cable Routing
  • Panel and Rack Layouts
  • Instrument and Control System Schematics
  • Instrument Power and Utility Requirements
  • Power Distribution One line
  • Power Distribution Schedule
  • Grounding Diagrams for instruments and control system
  • Instrument Junction Box Schedules
  • Instrument Cable Schedule
  • Termination Schedule/Diagram
  • Instrument Hook-Up Diagrams (Electric, Pneumatic, hydraulic and/or Process)
  • Air Distribution Diagram
  • Instrument Junction Boxes and Panels Block Diagrams
  • Interconnection Diagrams
  • Loop Diagrams
  • Requisitions for equipment and bulk materials
  • Input/Output Schedules
  • Instrument Design Data and Engineering Calculation

Fire Fighting and Safety

  • Safety Design Philosophy
  • P & ID for Fire Water Ring Main
  • Fire Fighting Equipment Layout
  • Fire Fighting Equipment List / Requisitions
  • Fire & Gas Cause & Effects Matrix.
  • Fire and Gas Detection Equipment Schedule
  • Extinguishing Systems Design (Where/if applicable) of fixed fire extinguishing systems (e.g. foam, carbon dioxide, clean agent, and/or dry powder systems)
  • Mobile Fire Fighting Equipment Schedule
  • Safety Equipment Schedule